壓力(li)(li)容(rong)(rong)(rong)(rong)器(qi)(qi)法蘭(lan)(lan)是(shi)壓力(li)(li)容(rong)(rong)(rong)(rong)器(qi)(qi)的(de)(de)(de)常(chang)用(yong)部件(jian),是(shi)連(lian)接(jie)(jie)各種壓力(li)(li)容(rong)(rong)(rong)(rong)器(qi)(qi)部件(jian)的(de)(de)(de)基(ji)本(ben)元件(jian),廣泛地用(yong)于(yu)石油、石化、電力(li)(li)、原(yuan)子能(neng)(neng)、輕工等領(ling)域(yu)。對于(yu)容(rong)(rong)(rong)(rong)器(qi)(qi)而言,應該是(shi)一個(ge)組件(jian),包括法蘭(lan)(lan)、墊片和連(lian)接(jie)(jie)螺(luo)栓或螺(luo)柱以及螺(luo)母,其(qi)作(zuo)用(yong)是(shi)使不(bu)同的(de)(de)(de)受壓元件(jian)組合在一起(qi),同時(shi)保證連(lian)接(jie)(jie)部位(wei)不(bu)發(fa)生(sheng)泄漏。法蘭(lan)(lan)連(lian)接(jie)(jie)的(de)(de)(de)主要失效(xiao)形式為接(jie)(jie)頭的(de)(de)(de)剛度失效(xiao),其(qi)外部表(biao)現(xian)型式為泄漏。壓力(li)(li)容(rong)(rong)(rong)(rong)器(qi)(qi)內部的(de)(de)(de)介質具(ju)有高溫、高壓的(de)(de)(de)特(te)點,同時(shi)具(ju)有易(yi)燃(ran)、易(yi)爆(bao)的(de)(de)(de)特(te)性(xing)或毒性(xing),一旦產生(sheng)泄漏,將發(fa)生(sheng)嚴(yan)重的(de)(de)(de)次生(sheng)災害,嚴(yan)重威脅壓力(li)(li)容(rong)(rong)(rong)(rong)器(qi)(qi)本(ben)體(ti)和周圍設備以及人員的(de)(de)(de)安全(quan)。因此容(rong)(rong)(rong)(rong)器(qi)(qi)法蘭(lan)(lan)的(de)(de)(de)設計和選用(yong)應優先考慮的(de)(de)(de)因素(su)是(shi)整體(ti)密封(feng)性(xing)能(neng)(neng)。
我國壓力(li)容器(qi)法(fa)(fa)蘭標(biao)(biao)(biao)準自成(cheng)體(ti)系。最早(zao)的(de)(de)(de)壓力(li)容器(qi)法(fa)(fa)蘭標(biao)(biao)(biao)準可以追(zhui)溯到20世紀70年代,當時(shi)使用的(de)(de)(de)是(shi)由(you)原一(yi)機部(bu)、石油部(bu)、化工(gong)部(bu)三部(bu)共(gong)同(tong)發布的(de)(de)(de)壓力(li)容器(qi)法(fa)(fa)蘭行業標(biao)(biao)(biao)準JB 1157~1164-1973.經過長期(qi)的(de)(de)(de)試(shi)用及不斷的(de)(de)(de)修訂,目前最新(xin)的(de)(de)(de)標(biao)(biao)(biao)準為NB/T 47020~47027-2012《壓力(li)容器(qi)法(fa)(fa)蘭》。
就法蘭(lan)的(de)結(jie)構型式(shi)和工作原理而言,壓力容(rong)器法蘭(lan)和管(guan)法蘭(lan)沒有(you)多大差異(yi)。比較明顯的(de)區別(bie)是(shi),壓力容(rong)器法蘭(lan)規格較大,與(yu)(yu)各類壓力容(rong)器連(lian)接使用;而管(guan)法蘭(lan)常常與(yu)(yu)管(guan)子直接連(lian)接或(huo)與(yu)(yu)泵、閥、機等(deng)管(guan)道設備的(de)進出口(kou)管(guan)子連(lian)接使用。
壓(ya)力容器法蘭(lan)工作原理為:當對法蘭(lan)螺栓(shuan)施加(jia)預(yu)(yu)緊(jin)力時(shi),螺栓(shuan)力通過法蘭(lan)環把墊(dian)(dian)(dian)片(pian)(pian)(pian)壓(ya)緊(jin),迫使(shi)法蘭(lan)墊(dian)(dian)(dian)片(pian)(pian)(pian)產(chan)生壓(ya)縮(suo)變形。當螺栓(shuan)力達到一定數值后(hou),迫使(shi)法蘭(lan)密(mi)(mi)(mi)封(feng)(feng)(feng)面(mian)(mian)和(he)墊(dian)(dian)(dian)片(pian)(pian)(pian)上的(de)(de)凹(ao)凸不(bu)平(ping)面(mian)(mian)借助墊(dian)(dian)(dian)片(pian)(pian)(pian)變形而填滿,這就為阻止(zhi)流體介(jie)質(zhi)泄漏創造了初始密(mi)(mi)(mi)封(feng)(feng)(feng)條件。此時(shi)墊(dian)(dian)(dian)片(pian)(pian)(pian)單位有(you)效密(mi)(mi)(mi)封(feng)(feng)(feng)面(mian)(mian)積上的(de)(de)壓(ya)緊(jin)力稱為墊(dian)(dian)(dian)片(pian)(pian)(pian)的(de)(de)初始密(mi)(mi)(mi)封(feng)(feng)(feng)比(bi)(bi)壓(ya)。當設備(bei)或管道承受介(jie)質(zhi)壓(ya)力后(hou),螺栓(shuan)受到拉伸應力而伸長,法蘭(lan)密(mi)(mi)(mi)封(feng)(feng)(feng)面(mian)(mian)沿(yan)著彼(bi)此分離(li)(li)的(de)(de)方向移動,密(mi)(mi)(mi)封(feng)(feng)(feng)面(mian)(mian)與墊(dian)(dian)(dian)片(pian)(pian)(pian)之間的(de)(de)壓(ya)緊(jin)力下(xia)降(jiang)(jiang),墊(dian)(dian)(dian)片(pian)(pian)(pian)的(de)(de)壓(ya)縮(suo)量減(jian)少,預(yu)(yu)緊(jin)密(mi)(mi)(mi)封(feng)(feng)(feng)比(bi)(bi)壓(ya)下(xia)降(jiang)(jiang)。如(ru)果這時(shi)密(mi)(mi)(mi)封(feng)(feng)(feng)墊(dian)(dian)(dian)片(pian)(pian)(pian)具有(you)足夠的(de)(de)回(hui)彈能力,墊(dian)(dian)(dian)片(pian)(pian)(pian)的(de)(de)變形能補償螺栓(shuan)和(he)密(mi)(mi)(mi)封(feng)(feng)(feng)面(mian)(mian)的(de)(de)分離(li)(li)值,而使(shi)預(yu)(yu)緊(jin)密(mi)(mi)(mi)封(feng)(feng)(feng)比(bi)(bi)壓(ya)只下(xia)降(jiang)(jiang)到不(bu)小(xiao)于(yu)工作密(mi)(mi)(mi)封(feng)(feng)(feng)比(bi)(bi)壓(ya),則法蘭(lan)依然(ran)保持(chi)良好的(de)(de)密(mi)(mi)(mi)封(feng)(feng)(feng)狀態。反之,如(ru)墊(dian)(dian)(dian)片(pian)(pian)(pian)的(de)(de)回(hui)彈能力不(bu)足,密(mi)(mi)(mi)封(feng)(feng)(feng)比(bi)(bi)壓(ya)下(xia)降(jiang)(jiang)到工作密(mi)(mi)(mi)封(feng)(feng)(feng)比(bi)(bi)壓(ya)以下(xia),甚(shen)至密(mi)(mi)(mi)封(feng)(feng)(feng)口重(zhong)新出現(xian)縫隙(xi),則密(mi)(mi)(mi)封(feng)(feng)(feng)失效。