鋼(gang)(gang)管(guan)在海洋(yang)工(gong)(gong)程(cheng)中應用非常普遍(bian),大(da)體可分為三類(lei):功能(neng)系統(tong)用鋼(gang)(gang)管(guan);工(gong)(gong)程(cheng)結構用鋼(gang)(gang)管(guan);特殊用途鋼(gang)(gang)管(guan)。海洋(yang)工(gong)(gong)程(cheng)鋼(gang)(gang)管(guan)設計與(yu)選用,都(dou)是(shi)按船級社的海洋(yang)工(gong)(gong)程(cheng)鋼(gang)(gang)結構規(gui)范(fan)(fan),并參照API、AISC、ASTM、AWS、NACE等規(gui)范(fan)(fan)和(he)準則。
1. 功能系統(tong)用(yong)管(guan)(包括常規系統(tong)和專用(yong)系統(tong))
為了保證海(hai)洋結構物(wu)功能的(de)(de)(de)實現(xian),既(ji)有常規系(xi)統(tong)(tong)(tong)(tong),又有專(zhuan)用系(xi)統(tong)(tong)(tong)(tong)中用的(de)(de)(de)鋼管。常規系(xi)統(tong)(tong)(tong)(tong)主要(yao)有:艙(cang)底水、壓(ya)載、疏排(pai)水、生(sheng)活(huo)污水、空氣(qi)(qi)、測量、注入、生(sheng)活(huo)用水、消防、貨油、掃艙(cang)、透氣(qi)(qi)、惰氣(qi)(qi)、加熱、冼艙(cang)、泡(pao)沫(mo)滅火、灑水、蒸發(fa)氣(qi)(qi)、液位遙測、閥門遙控等(deng)系(xi)統(tong)(tong)(tong)(tong)。專(zhuan)用系(xi)統(tong)(tong)(tong)(tong)是特種用途(tu)的(de)(de)(de)。如運輸液化(hua)石油氣(qi)(qi)(LPG)、液化(hua)天(tian)然(ran)氣(qi)(qi)(LNG)等(deng)船(chuan)的(de)(de)(de)專(zhuan)用系(xi)統(tong)(tong)(tong)(tong);“海(hai)洋工程(cheng)”的(de)(de)(de)特殊的(de)(de)(de)鉆采(cai)設(she)備、原油處(chu)理/液化(hua)石油氣(qi)(qi)/液化(hua)天(tian)然(ran)氣(qi)(qi)處(chu)理(流程(cheng))系(xi)統(tong)(tong)(tong)(tong)、特殊的(de)(de)(de)系(xi)泊系(xi)統(tong)(tong)(tong)(tong)、火炬(ju)系(xi)統(tong)(tong)(tong)(tong)等(deng)。
目前國內鋼管(guan)行業還未有將(jiang)這(zhe)類用(yong)管(guan)納(na)入(ru)海洋工程(cheng)用(yong)管(guan)中,本文也不(bu)作進一(yi)步的論(lun)述。
2. 工程結構(gou)用管
“海(hai)(hai)洋工程”除了功能系統中的(de)“鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)”外,還有許多(duo)構(gou)造中大量(liang)采用(yong)(yong)(yong)的(de)“鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)”。如:導管(guan)(guan)(guan)(guan)架(jia)、水(shui)下鋼(gang)(gang)(gang)樁、隔(ge)水(shui)套管(guan)(guan)(guan)(guan)、系泊支架(jia)、直升機(ji)平臺(tai)、火炬塔架(jia)等。這類(lei)“鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)”的(de)特(te)點(dian):規格多(duo)、材(cai)質(zhi)高、比(bi)較雜,有同(tong)徑(jing)(jing)、異徑(jing)(jing),不同(tong)壁厚,還有大量(liang)的(de)Y、K、T型的(de)管(guan)(guan)(guan)(guan)節點(dian)。如導管(guan)(guan)(guan)(guan)架(jia)、鋼(gang)(gang)(gang)樁、井口隔(ge)水(shui)套等,多(duo)為大直徑(jing)(jing)尺寸的(de)“鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)”,一般都是用(yong)(yong)(yong)鋼(gang)(gang)(gang)板卷制而成。它們的(de)材(cai)質(zhi)為E36-Z35,D36-Z35,E36,D36。這類(lei)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)制造所采用(yong)(yong)(yong)標(biao)準(zhun)主要是《船(chuan)舶及海(hai)(hai)洋工程用(yong)(yong)(yong)結構(gou)鋼(gang)(gang)(gang)》(GB 712-2011)和《結構(gou)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)制造規范》(SY/T 10002-2000)(國(guo)家(jia)海(hai)(hai)洋石油天然氣(qi)行(xing)(xing)業標(biao)準(zhun))。《船(chuan)舶及海(hai)(hai)洋工程用(yong)(yong)(yong)結構(gou)鋼(gang)(gang)(gang)》(GB 712-2011)是在原《船(chuan)體結構(gou)用(yong)(yong)(yong)鋼(gang)(gang)(gang)》(GB 712-2000)的(de)基礎上進行(xing)(xing)修訂,成為我國(guo)首個海(hai)(hai)洋平臺(tai)用(yong)(yong)(yong)鋼(gang)(gang)(gang)國(guo)家(jia)標(biao)準(zhun)。
由(you)于我國(guo)沒有(you)專(zhuan)門海洋結(jie)構(gou)管(guan)制(zhi)造(zao)企(qi)業。所(suo)以(yi),通常(chang)都是由(you)海洋平臺建造(zao)單位購(gou)置鋼(gang)板后,自行加工成型(xing)。近(jin)十多年來(lai)。國(guo)內(nei)鋼(gang)管(guan)企(qi)業建設了一大批現代化的大型(xing)鋼(gang)管(guan)生產(chan)線(包括無縫、焊管(guan)),可以(yi)生產(chan)部(bu)分(fen)大直(zhi)徑結(jie)構(gou)用管(guan),但還有(you)部(bu)分(fen)更大規(gui)格仍需要采用輥式彎管(guan)機來(lai)生產(chan)。
3. 特(te)殊用途鋼管
特(te)殊用(yong)途管(guan)(guan)一(yi)般(ban)是(shi)指特(te)定工(gong)作(zuo)環境和工(gong)作(zuo)介質下(xia)使用(yong)的特(te)種鋼(gang)管(guan)(guan)。目前(qian)鋼(gang)管(guan)(guan)行(xing)業將海底管(guan)(guan)線(xian)管(guan)(guan)列入(ru)海洋工(gong)程(cheng)用(yong)管(guan)(guan)中。
海(hai)底(di)管(guan)線(xian)鋼管(guan)與陸(lu)地管(guan)線(xian)不同,由于(yu)海(hai)洋環(huan)境惡(e)劣,其工(gong)作環(huan)境長期受到海(hai)水壓(ya)力與腐蝕(shi)(shi)、波浪與洋流的(de)(de)(de)(de)(de)沖刷與振動、海(hai)洋浮游生(sheng)物的(de)(de)(de)(de)(de)潛(qian)在(zai)破壞(huai)、水上交(jiao)通物的(de)(de)(de)(de)(de)機(ji)械破壞(huai)等,近年來,隨著海(hai)上油氣田向著深水、極地的(de)(de)(de)(de)(de)開發,面對惡(e)劣的(de)(de)(de)(de)(de)海(hai)洋服役環(huan)境,對海(hai)底(di)管(guan)線(xian)提(ti)出了(le)比陸(lu)地管(guan)線(xian)更高(gao)(gao)(gao)的(de)(de)(de)(de)(de)質(zhi)量(liang)要(yao)求(qiu),如(ru):高(gao)(gao)(gao)鋼級(ji)、大厚壁、各向同性、低屈(qu)強(qiang)比、低溫下的(de)(de)(de)(de)(de)高(gao)(gao)(gao)韌性、高(gao)(gao)(gao)止裂(lie)性、良好焊接性、抗大應變性能及抗酸性介質(zhi)腐蝕(shi)(shi)等性能。在(zai)目前國際上普遍執行的(de)(de)(de)(de)(de)API標準(zhun)中(zhong),管(guan)線(xian)用鋼級(ji)別涵蓋(gai)了(le)X42-X100的(de)(de)(de)(de)(de)焊接高(gao)(gao)(gao)強(qiang)度(du)鋼。