“兩化(hua)”融合是(shi)信息(xi)(xi)化(hua)和(he)(he)工業(ye)(ye)化(hua)的(de)結合。多年來，一直以企業(ye)(ye)資源計劃 ERP系統(tong)為核心的(de)經營管(guan)理(li)平臺(tai)；以制造(zao)執(zhi)行系統(tong)MES為基礎的(de)生產運行管(guan)理(li)平臺(tai)；以信息(xi)(xi)基礎設(she)施為主(zhu)體的(de)信息(xi)(xi)系統(tong)運行保(bao)障平臺(tai)。三大平臺(tai)的(de)建成和(he)(he)應用(yong)，標(biao)志著企業(ye)(ye)在信息(xi)(xi)化(hua)和(he)(he)工業(ye)(ye)化(hua)融合方面已經取得了初(chu)步成效。

  目前，鞍鋼無縫不銹鋼管廠(chang)已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于現(xian)場(chang)生產(chan)(chan)設(she)(she)備自動化(hua)和管(guan)理信(xin)息化(hua)的現(xian)狀，按照“計劃排(pai)產(chan)(chan)智(zhi)能(neng)化(hua)、生產(chan)(chan)過程(cheng)(cheng)協(xie)同(tong)智(zhi)能(neng)化(hua)、設(she)(she)備互(hu)聯互(hu)通(tong)智(zhi)能(neng)化(hua)、生產(chan)(chan)資源管(guan)控(kong)智(zhi)能(neng)化(hua)、質量過程(cheng)(cheng)控(kong)制智(zhi)能(neng)化(hua)、決策支持智(zhi)能(neng)化(hua)”的標(biao)準，開展“智(zhi)能(neng)工廠”的設(she)(she)計和實施工作，實現(xian)“提升效率、減少人員、穩定生產(chan)(chan)、提高質量”的目標(biao)。

 （1）基礎自(zi)動(dong)化(hua) 鞍鋼無縫不銹(xiu)鋼管廠(chang)基礎自(zi)動(dong)化(hua)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)主要(yao)由原料鋸(ju)切系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、加熱爐系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、穿孔(kong)機(ji)、連軋機(ji)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、脫管機(ji)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、定徑機(ji)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、冷床系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、排鋸(ju)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、矯直系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、探(tan)傷機(ji)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、測長稱重系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、通(tong)徑機(ji)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、涂油機(ji)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、高壓(ya)水除鱗系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、包裝(zhuang)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)及水站(zhan)、油站(zhan)、空壓(ya)站(zhan)等輔助系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)組成，基礎自(zi)動(dong)化(hua)采(cai)用AB、ABB、西門子、Ansaldo公司變頻裝(zhuang)置(zhi)及美國AVTRON、Ansaldo公司電控設備SPDM整流裝(zhuang)置(zhi)進行控制(zhi)，PLC采(cai)用西門子S7-200、S7-300、S7-400、GE9070進行數(shu)據采(cai)集(ji)及通(tong)訊(xun)(xun)，通(tong)過工業以(yi)太網、西門子PROFIBUS DP網、TPL網絡(luo)，GENIUS網絡(luo)數(shu)據傳輸。網絡(luo)通(tong)訊(xun)(xun)方式(shi)主要(yao)采(cai)用以(yi)太網和西門子PROFIBUS DP網，具有良好的基礎條件。

 （2）制(zhi)造執行系統(tong)MES（含化檢(jian)驗）接受(shou)四級下發(fa)的合同(tong)訂單及質(zhi)量控(kong)制(zhi)等信(xin)息，形成(cheng)作業計(ji)劃(hua)；收(shou)集(ji)現場的生(sheng)產(chan)實績(ji)信(xin)息并(bing)上傳四級；化檢(jian)驗數據(ju)采(cai)集(ji)、完成(cheng)質(zhi)量終判，打印標簽數據(ju)、完成(cheng)裝(zhuang)車作業和發(fa)貨；記錄生(sheng)產(chan)數據(ju)，統(tong)計(ji)原料、產(chan)品、存貨、成(cheng)材率數據(ju)；工(gong)序成(cheng)本分析、工(gong)藝質(zhi)量跟(gen)蹤、能(neng)源消耗(hao)分析。

 （3）ERP系(xi)(xi)統 ERP系(xi)(xi)統實現訂(ding)單(dan)和(he)物(wu)(wu)(wu)料的全生(sheng)命周期管(guan)理(li)，貫穿(chuan)了鞍鋼的銷售(shou)、質(zhi)量(liang)、生(sheng)產(chan)、儲運(yun)、結(jie)算(suan)(suan)業務。銷售(shou)人(ren)(ren)員(yuan)(yuan)通過ERP系(xi)(xi)統簽訂(ding)銷售(shou)訂(ding)單(dan)，系(xi)(xi)統自(zi)動進(jin)行質(zhi)量(liang)設計；計劃員(yuan)(yuan)通過ERP系(xi)(xi)統下發(fa)生(sheng)產(chan)訂(ding)單(dan)和(he)生(sheng)產(chan)計劃給MES，系(xi)(xi)統自(zi)動接收生(sheng)產(chan)實績；發(fa)貨人(ren)(ren)員(yuan)(yuan)通過ERP系(xi)(xi)統進(jin)行物(wu)(wu)(wu)料繳庫管(guan)理(li)，編制運(yun)輸計劃，進(jin)行物(wu)(wu)(wu)料出庫及轉庫管(guan)理(li)；最終結(jie)算(suan)(suan)人(ren)(ren)員(yuan)(yuan)通過ERP系(xi)(xi)統進(jin)行開票結(jie)算(suan)(suan)管(guan)理(li)。

 （4）信息化(hua)網(wang)(wang)(wang)絡系(xi)(xi)統(tong)(tong) 鞍(an)鋼(gang)無縫不銹鋼(gang)管廠現有信息化(hua)相關(guan)網(wang)(wang)(wang)絡相對比較(jiao)復(fu)雜，存在多個(ge)功能(neng)單一的網(wang)(wang)(wang)絡。主要有外(wai)(wai)網(wang)(wang)(wang)、MES網(wang)(wang)(wang)、ATM、ERP網(wang)(wang)(wang)。少(shao)數(shu)用(yong)戶可訪問(wen) Internet，外(wai)(wai)網(wang)(wang)(wang)由鞍(an)鋼(gang)專線(xian)100M接入，與其他(ta)網(wang)(wang)(wang)相互獨立；MES網(wang)(wang)(wang)承載MES系(xi)(xi)統(tong)(tong)、點檢、掃描、共享(xiang)平(ping)臺(tai)、化(hua)檢驗、制簽等應用(yong)；ATM網(wang)(wang)(wang)承載安(an)環、調度系(xi)(xi)統(tong)(tong)、人力資(zi)源(yuan)、股(gu)份OA等應用(yong)；ERP網(wang)(wang)(wang)主要承載ERP系(xi)(xi)統(tong)(tong)、SAP（設備、財務）系(xi)(xi)統(tong)(tong)。