據悉，寶鋼(gang)德盛不銹鋼(gang)技(ji)術中心全自(zi)動快分系(xi)(xi)統(tong)自(zi)2021年4月陸(lu)續開(kai)(kai)始(shi)設備(bei)進廠(chang)安裝調試(shi)以來，克服各種(zhong)困難完成(cheng)了自(zi)動化系(xi)(xi)統(tong)集成(cheng)工作(zuo)，經(jing)過各子系(xi)(xi)統(tong)的(de)單獨運行考核(he)，已(yi)于2022年3月底開(kai)(kai)始(shi)上(shang)線試(shi)運行。

 該(gai)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)主(zhu)要由全(quan)自(zi)(zi)動(dong)風(feng)動(dong)送樣(yang)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)、制(zhi)(zhi)樣(yang)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)、分析系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)、數(shu)據(ju)傳(chuan)輸系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)、自(zi)(zi)動(dong)化配套單元及(ji)軟件控制(zhi)(zhi)系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)等(deng)組成。整套系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)采(cai)用全(quan)自(zi)(zi)動(dong)運行模式，對接4臺直(zhi)讀光譜(pu)儀和(he)2臺熒(ying)光分析儀。從樣(yang)品登記進(jin)入系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)后，系(xi)(xi)(xi)(xi)(xi)統(tong)(tong)自(zi)(zi)動(dong)完(wan)成樣(yang)品傳(chuan)送，傳(chuan)送至實(shi)驗室收發柜后樣(yang)盒自(zi)(zi)動(dong)開蓋進(jin)而完(wan)成制(zhi)(zhi)樣(yang)、判斷、分析、存檔、數(shu)據(ju)管理和(he)上傳(chuan)等(deng)功能，全(quan)程(cheng)實(shi)現自(zi)(zi)動(dong)化、無人化。

 該系統主要承(cheng)擔煉鋼東區、高爐生產過程(cheng)中樣品的(de)(de)快(kuai)速(su)分(fen)析(xi)(xi)任(ren)務(wu)，由上海立潤機(ji)電設備(bei)有限公司制(zhi)造和(he)集(ji)成，其(qi)中，關鍵分(fen)析(xi)(xi)設備(bei)采用(yong)賽默飛世爾的(de)(de)ARL8860直(zhi)讀光(guang)譜儀和(he)ARL9900熒光(guang)分(fen)析(xi)(xi)儀，并(bing)配套專用(yong)的(de)(de)SMS3500控制(zhi)系統，保證分(fen)析(xi)(xi)精度。

 系統包(bao)括十(shi)五套風動(dong)送(song)(song)樣(yang)(yang)(yang)(yang)，管(guan)道總長(chang)達7200米，實現4#高爐、AOD、VOD、BOF、LF、CC等多工(gong)位(wei)樣(yang)(yang)(yang)(yang)品(pin)(pin)(pin)直送(song)(song)實驗室，完全取代人工(gong)送(song)(song)樣(yang)(yang)(yang)(yang)；樣(yang)(yang)(yang)(yang)品(pin)(pin)(pin)到站后自動(dong)接(jie)樣(yang)(yang)(yang)(yang)，試樣(yang)(yang)(yang)(yang)炮彈開蓋(gai)，樣(yang)(yang)(yang)(yang)品(pin)(pin)(pin)冷卻后經皮(pi)帶(dai)傳(chuan)送(song)(song)至3500系統，3500機械手將樣(yang)(yang)(yang)(yang)品(pin)(pin)(pin)傳(chuan)送(song)(song)至相應的制樣(yang)(yang)(yang)(yang)及分(fen)(fen)析(xi)設(she)備，自動(dong)識別(bie)樣(yang)(yang)(yang)(yang)品(pin)(pin)(pin)加工(gong)效果，實現標準選點激(ji)發(fa)動(dong)作(zuo)，保(bao)證分(fen)(fen)析(xi)條件一致性，提高分(fen)(fen)析(xi)精度；樣(yang)(yang)(yang)(yang)品(pin)(pin)(pin)分(fen)(fen)析(xi)數據經Lims實驗室數據管(guan)理系統返回至委托單元(yuan)，同(tong)時樣(yang)(yang)(yang)(yang)品(pin)(pin)(pin)經皮(pi)帶(dai)傳(chuan)送(song)(song)至激(ji)光自動(dong)打標存檔單元(yuan)。

 系統上線試運行后，已陸續完成Q195、Q235、410不(bu)銹鋼、430不銹鋼、304不銹(xiu)鋼等多鋼種的日常分析任務，分析人員只需在主控臺上查看，無需手動接樣、制樣、分析，工作強度大幅度下降；技術團隊目前集中精力跟蹤自動化運行，期望在滿足國家標準規定分析精度的基礎上，力爭與太鋼的分析精度相當，分析時間碳鋼≤180s、不銹鋼≤210s，自動化可開動率≥99.5%，更好的服務生產現場。