鎢(wu)極(ji)惰(duo)(duo)性氣(qi)(qi)(qi)體保(bao)護(hu)電(dian)(dian)(dian)(dian)弧(hu)焊(han)(han)(han)(han)(han)(han)(han)(han)(tungsten inert gas welding,TIG),從(cong)屬于GTAW中(zhong)的(de)非熔(rong)(rong)化(hua)極(ji)惰(duo)(duo)性氣(qi)(qi)(qi)體保(bao)護(hu)焊(han)(han)(han)(han)(han)(han)(han)(han),焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)時(shi)鎢(wu)極(ji)只起導電(dian)(dian)(dian)(dian)作用,不(bu)作填充金(jin)屬(不(bu)熔(rong)(rong)化(hua)),如圖4-30所示。根據保(bao)護(hu)氣(qi)(qi)(qi)體的(de)不(bu)同,分為(wei)鎢(wu)極(ji)氬(ya)(ya)弧(hu)焊(han)(han)(han)(han)(han)(han)(han)(han)和鎢(wu)極(ji)氦(hai)弧(hu)焊(han)(han)(han)(han)(han)(han)(han)(han)。焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)時(shi),惰(duo)(duo)性氣(qi)(qi)(qi)體氬(ya)(ya)氣(qi)(qi)(qi)或(huo)氦(hai)氣(qi)(qi)(qi)(Ar或(huo)He)通(tong)(tong)過焊(han)(han)(han)(han)(han)(han)(han)(han)槍或(huo)其他裝置(zhi)加(jia)入焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)區(qu)(或(huo)待焊(han)(han)(han)(han)(han)(han)(han)(han)區(qu)),鎢(wu)極(ji)與(yu)被焊(han)(han)(han)(han)(han)(han)(han)(han)工(gong)件之(zhi)間通(tong)(tong)電(dian)(dian)(dian)(dian)產生電(dian)(dian)(dian)(dian)弧(hu),電(dian)(dian)(dian)(dian)弧(hu)在惰(duo)(duo)性氣(qi)(qi)(qi)體的(de)氣(qi)(qi)(qi)氛中(zhong)燃(ran)燒(shao)。氬(ya)(ya)氣(qi)(qi)(qi)或(huo)氦(hai)氣(qi)(qi)(qi)(Ar或(huo)He)在焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)過程中(zhong)與(yu)鎢(wu)極(ji)、焊(han)(han)(han)(han)(han)(han)(han)(han)件、填充焊(han)(han)(han)(han)(han)(han)(han)(han)絲不(bu)發(fa)生任(ren)何化(hua)學、冶金(jin)作用、惰(duo)(duo)性氣(qi)(qi)(qi)體保(bao)護(hu)焊(han)(han)(han)(han)(han)(han)(han)(han)的(de)顯(xian)著(zhu)特點是電(dian)(dian)(dian)(dian)弧(hu)燃(ran)燒(shao)穩(wen)定,能(neng)有效地隔(ge)絕周圍空氣(qi)(qi)(qi),使(shi)熔(rong)(rong)池、填充絲不(bu)被氧化(hua)和氮化(hua),因而能(neng)獲得(de)高質量(liang)焊(han)(han)(han)(han)(han)(han)(han)(han)縫,且能(neng)進行全位置(zhi)焊(han)(han)(han)(han)(han)(han)(han)(han)接(jie)。但鎢(wu)極(ji)所通(tong)(tong)過的(de)電(dian)(dian)(dian)(dian)流(liu)密(mi)(mi)度(du)(du)受到(dao)限制(zhi),若通(tong)(tong)過電(dian)(dian)(dian)(dian)流(liu)密(mi)(mi)度(du)(du)太(tai)大,鎢(wu)極(ji)會燒(shao)損,使(shi)焊(han)(han)(han)(han)(han)(han)(han)(han)縫金(jin)屬產生夾鎢(wu)缺(que)欠。由于鎢(wu)極(ji)氬(ya)(ya)弧(hu)焊(han)(han)(han)(han)(han)(han)(han)(han)電(dian)(dian)(dian)(dian)弧(hu)能(neng)量(liang)密(mi)(mi)度(du)(du)低,也不(bu)能(neng)獲得(de)較大的(de)熔(rong)(rong)深和較高的(de)生產率(lv)。采用鎢(wu)極(ji)氦(hai)弧(hu)焊(han)(han)(han)(han)(han)(han)(han)(han)時(shi),使(shi)用與(yu)鎢(wu)極(ji)氬(ya)(ya)弧(hu)焊(han)(han)(han)(han)(han)(han)(han)(han)同樣的(de)電(dian)(dian)(dian)(dian)流(liu)密(mi)(mi)度(du)(du),鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不(bu)銹鋼板(ban)一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。
鎢(wu)極(ji)氬(ya)(ya)弧(hu)(hu)焊(han)(han)時,母材金屬加(jia)熱(re)特(te)點(主要指能(neng)量密度和(he)(he)熱(re)功率大小)介于氣(qi)焊(han)(han)和(he)(he)焊(han)(han)條電弧(hu)(hu)焊(han)(han)之間,在(zai)很(hen)小的焊(han)(han)接電流(liu)(≤10A)下(xia)(xia),電弧(hu)(hu)仍可穩(wen)定燃燒,特(te)別(bie)適于焊(han)(han)接薄件或(huo)超薄件奧氏體型不銹鋼的焊(han)(han)接構件。鎢(wu)極(ji)氬(ya)(ya)弧(hu)(hu)焊(han)(han)時能(neng)清晰(xi)地(di)觀(guan)察到焊(han)(han)接熔(rong)池和(he)(he)熔(rong)透(tou)情況(kuang)、因此,在(zai)要求(qiu)保證(zheng)焊(han)(han)透(tou)及要求(qiu)背(bei)面成形的情況(kuang)下(xia)(xia),單面焊(han)(han)采用(yong)(yong)內壁(bi)(或(huo)背(bei)面)通氬(ya)(ya)氣(qi)的鎢(wu)極(ji)氬(ya)(ya)弧(hu)(hu)打底焊(han)(han)的方法,在(zai)國內外已(yi)得到普遍應用(yong)(yong)。鎢(wu)極(ji)氬(ya)(ya)弧(hu)(hu)焊(han)(han)采用(yong)(yong)的填(tian)充絲為裸焊(han)(han)絲,在(zai)施焊(han)(han)過程中(zhong),不會產生飛(fei)濺、焊(han)(han)縫(feng)成形美觀(guan),焊(han)(han)縫(feng)上(shang)不存在(zai)渣殼,焊(han)(han)后不需清理(li)。
鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不銹鋼管導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。