香蕉視頻app破解碼:埋弧焊由于電流(liu)密度(du)大(da)(da)、熱(re)量集中,因此形成的弧坑(keng)也大(da)(da),并且熔池(chi)厚度(du)也增(zeng)大(da)(da),在(zai)局部間隙較大(da)(da)處(chu)很容易燒(shao)穿,因此在(zai)施焊過(guo)程中需(xu)要在(zai)焊件背面(mian)采取一定的工(gong)藝措施,以防燒(shao)漏。


1. 反面(mian)焊(han)條電弧(hu)焊(han)封底的(de)操作


  這是一種比較簡單易行(xing)的(de)方法(fa),并且焊(han)(han)(han)(han)件也不(bu)需(xu)要(yao)精確裝配(pei),缺(que)點是生產效率較低。操作時(shi)(shi)先用(yong)焊(han)(han)(han)(han)條電弧焊(han)(han)(han)(han)在焊(han)(han)(han)(han)件背(bei)面(mian)焊(han)(han)(han)(han)一道(dao)封底焊(han)(han)(han)(han)縫(feng),其焊(han)(han)(han)(han)縫(feng)厚度(du)應保(bao)證正面(mian)埋弧焊(han)(han)(han)(han)時(shi)(shi)不(bu)燒穿,如圖4-29所示。先用(yong)焊(han)(han)(han)(han)條電弧焊(han)(han)(han)(han)封底后,認(ren)真(zhen)清理焊(han)(han)(han)(han)縫(feng),除去各種焊(han)(han)(han)(han)接缺(que)陷后,在正面(mian)進行(xing)埋弧焊(han)(han)(han)(han)。


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2. 永久(jiu)墊埋弧焊(han)的操作(zuo)


  焊(han)(han)(han)前(qian)在(zai)焊(han)(han)(han)件(jian)(jian)背面裝焊(han)(han)(han)一(yi)塊墊板,墊板應(ying)(ying)與焊(han)(han)(han)件(jian)(jian)緊密貼牢并用定(ding)位焊(han)(han)(han)縫固定(ding),其(qi)間隙(xi)不得(de)超(chao)過(guo)0.5~1.0mm,否則液態(tai)金屬會從間隙(xi)處(chu)流出,在(zai)背面形成缺陷。焊(han)(han)(han)接(jie)過(guo)程中,有(you)部(bu)分墊板熔入焊(han)(han)(han)縫,與焊(han)(han)(han)件(jian)(jian)牢牢焊(han)(han)(han)在(zai)一(yi)起,留(liu)在(zai)焊(han)(han)(han)件(jian)(jian)上(shang),墊板材料應(ying)(ying)與焊(han)(han)(han)件(jian)(jian)材料相同。永久墊焊(han)(han)(han)接(jie)時焊(han)(han)(han)件(jian)(jian)的裝配如圖4-30所示。


  永久墊(dian)埋弧焊用于(yu)小直徑容器環(huan)縫和無人孔(kong)裝置的筒(tong)體(ti)環(huan)縫的焊接(jie)。


3. 純(chun)銅墊(dian)埋弧焊(han)的操作(zuo)


   純銅墊(dian)靠焊(han)(han)(han)(han)(han)接夾具緊貼在接頭背(bei)面,與(yu)焊(han)(han)(han)(han)(han)件之間(jian)(jian)間(jian)(jian)隙不得大于0.5mm.為(wei)(wei)(wei)了保證焊(han)(han)(han)(han)(han)縫能達到單面焊(han)(han)(han)(han)(han)雙面成(cheng)形(xing)的(de)(de)目的(de)(de),純銅墊(dian)接觸焊(han)(han)(han)(han)(han)件的(de)(de)一側可開(kai)槽,槽的(de)(de)寬(kuan)度(du)為(wei)(wei)(wei)10~20mm,深為(wei)(wei)(wei)1.5~2.5mm,根部加(jia)工成(cheng)圓(yuan)弧(hu)形(xing),槽的(de)(de)中(zhong)心要(yao)與(yu)焊(han)(han)(han)(han)(han)件的(de)(de)間(jian)(jian)隙對準。如果槽內要(yao)放焊(han)(han)(han)(han)(han)劑(ji),則槽的(de)(de)寬(kuan)度(du)和(he)深度(du)都要(yao)相應地加(jia)大。各種形(xing)式的(de)(de)純銅墊(dian)如圖4-31所示。


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4. 焊(han)劑墊埋弧焊(han)的操作(zuo)


   根(gen)據焊(han)(han)(han)(han)件(jian)厚(hou)度(du),在焊(han)(han)(han)(han)件(jian)背面(mian)墊上一(yi)層(ceng)厚(hou)度(du)為30~100mm的(de)(de)焊(han)(han)(han)(han)劑(ji),焊(han)(han)(han)(han)劑(ji)的(de)(de)下面(mian)是一(yi)層(ceng)絕緣的(de)(de)石棉(mian)板(ban),石棉(mian)板(ban)下面(mian)是封(feng)閉的(de)(de)橡膠管,有一(yi)端可(ke)通人壓縮(suo)空氣時,焊(han)(han)(han)(han)劑(ji)就均勻地向上頂緊(jin)接(jie)頭下表面(mian)。焊(han)(han)(han)(han)接(jie)時,電(dian)弧將熔透焊(han)(han)(han)(han)件(jian)并熔化(hua)部分下面(mian)的(de)(de)焊(han)(han)(han)(han)劑(ji),形成(cheng)單面(mian)焊(han)(han)(han)(han)雙面(mian)成(cheng)形的(de)(de)焊(han)(han)(han)(han)縫(feng)(圖4-32).


   操作(zuo)時,要適當調節壓(ya)縮空氣壓(ya)力,以(yi)保(bao)證焊(han)縫(feng)能(neng)良好成(cheng)形(xing)(xing)。焊(han)劑(ji)壓(ya)力過大(da)或過小,會在焊(han)縫(feng)背面形(xing)(xing)成(cheng)凹槽或凸起(圖4-33).


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5. 雙(shuang)面對(dui)接埋(mai)弧(hu)焊的操作


   當焊(han)件背(bei)面加墊(dian)有(you)困難時(shi)(shi)(shi),可采用無墊(dian)的雙(shuang)面焊(han)。無墊(dian)焊(han)接時(shi)(shi)(shi),對焊(han)件邊緣的準備和裝配質量(liang)要(yao)求較高,焊(han)件間(jian)隙為0,局部不超(chao)過1mm,否則第一(yi)面焊(han)接時(shi)(shi)(shi)液態金屬容易從(cong)間(jian)隙中流(liu)出,燒穿(chuan)焊(han)縫。為了有(you)一(yi)定的焊(han)縫厚度,同(tong)時(shi)(shi)(shi)又不致燒穿(chuan),在(zai)第一(yi)面焊(han)接,要(yao)求焊(han)縫厚度為鋼板厚度的60%~70%.