①. 三通接頭是管件的一種,它的連接形式就是直接將三(san)通與鋼管對焊,三通接頭的主要制造標準一般是GB/T 12459《鋼制無縫焊接管件》、GB/T 13401《鋼板制對焊管件》、ASMEB16.9《工廠制造的鍛軋制對焊管配件》、SH 3408《鋼制對焊無縫管件》、SH 3409《鋼板制對焊管件》、HG/T21635《碳鋼、低合金鋼無縫對焊管件》、HG/T 21631《鋼制有縫對焊管件》、SY/T 0510《鋼制對焊管件》。
②. 三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)按(an)照(zhao)管件口(kou)徑分一(yi)般(ban)有等徑三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)[圖16.25(a)]、異(yi)徑三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)[圖16.25(b)]等。按(an)照(zhao)支管方向分有正(zheng)三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)和斜三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)(y形三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)),斜三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)常常代替(ti)一(yi)般(ban)正(zheng)三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong),用于輸送有固(gu)體顆粒或(huo)沖(chong)刷腐(fu)蝕較嚴重的管道上。按(an)照(zhao)材料分有碳(tan)鋼(gang)、合(he)金鋼(gang)、不銹鋼(gang)、銅(tong)、PVC等三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)。按(an)照(zhao)連接方式分有普(pu)通(tong)(tong)(tong)(tong)(tong)(tong)三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)、螺紋三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)、卡套三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)、承插三(san)(san)通(tong)(tong)(tong)(tong)(tong)(tong)。
③. 三(san)(san)通(tong)(tong)(tong)(tong)接頭成(cheng)形(xing)是(shi)(shi)將大于三(san)(san)通(tong)(tong)(tong)(tong)直(zhi)徑(jing)的(de)(de)(de)(de)(de)管(guan)(guan)(guan)坯(pi)(pi),壓扁至約三(san)(san)通(tong)(tong)(tong)(tong)直(zhi)徑(jing)的(de)(de)(de)(de)(de)尺寸,在拉(la)伸(shen)支(zhi)(zhi)管(guan)(guan)(guan)的(de)(de)(de)(de)(de)部位開一個孔;管(guan)(guan)(guan)坯(pi)(pi)經加(jia)(jia)熱(re),放入成(cheng)形(xing)模(mo)(mo)中,并(bing)在管(guan)(guan)(guan)坯(pi)(pi)內(nei)裝入拉(la)伸(shen)支(zhi)(zhi)管(guan)(guan)(guan)的(de)(de)(de)(de)(de)沖模(mo)(mo);在壓力的(de)(de)(de)(de)(de)作用(yong)下管(guan)(guan)(guan)坯(pi)(pi)被徑(jing)向(xiang)(xiang)(xiang)壓縮,在徑(jing)向(xiang)(xiang)(xiang)壓縮的(de)(de)(de)(de)(de)過(guo)程中金(jin)屬向(xiang)(xiang)(xiang)支(zhi)(zhi)管(guan)(guan)(guan)方(fang)向(xiang)(xiang)(xiang)流動并(bing)在沖模(mo)(mo)的(de)(de)(de)(de)(de)拉(la)伸(shen)下形(xing)成(cheng)支(zhi)(zhi)管(guan)(guan)(guan)。整(zheng)個過(guo)程是(shi)(shi)通(tong)(tong)(tong)(tong)過(guo)管(guan)(guan)(guan)坯(pi)(pi)的(de)(de)(de)(de)(de)徑(jing)向(xiang)(xiang)(xiang)壓縮和(he)支(zhi)(zhi)管(guan)(guan)(guan)部位的(de)(de)(de)(de)(de)拉(la)伸(shen)過(guo)程而(er)成(cheng)形(xing)。與液壓脹形(xing)三(san)(san)通(tong)(tong)(tong)(tong)不同的(de)(de)(de)(de)(de)是(shi)(shi),三(san)(san)通(tong)(tong)(tong)(tong)接頭支(zhi)(zhi)管(guan)(guan)(guan)的(de)(de)(de)(de)(de)金(jin)屬是(shi)(shi)由(you)管(guan)(guan)(guan)坯(pi)(pi)的(de)(de)(de)(de)(de)徑(jing)向(xiang)(xiang)(xiang)運動進行補償(chang)的(de)(de)(de)(de)(de),所以也稱為(wei)徑(jing)向(xiang)(xiang)(xiang)補償(chang)工藝(yi)。由(you)于采(cai)用(yong)加(jia)(jia)熱(re)后壓制(zhi)三(san)(san)通(tong)(tong)(tong)(tong),材料(liao)成(cheng)形(xing)所需要的(de)(de)(de)(de)(de)設備噸(dun)位降(jiang)低。熱(re)壓三(san)(san)通(tong)(tong)(tong)(tong)對材料(liao)的(de)(de)(de)(de)(de)適(shi)應性較(jiao)寬,適(shi)用(yong)于低碳鋼、合金(jin)鋼、不銹鋼的(de)(de)(de)(de)(de)材料(liao),特別是(shi)(shi)大直(zhi)徑(jing)和(he)管(guan)(guan)(guan)壁偏厚的(de)(de)(de)(de)(de)三(san)(san)通(tong)(tong)(tong)(tong),通(tong)(tong)(tong)(tong)常采(cai)用(yong)這(zhe)種成(cheng)形(xing)工藝(yi)。
④. 四通為管件、管道連接件,用在主管道要分支管處,又稱管件四通、四通管件、四通接頭。四通有等徑和異徑之分,等徑四通的接管端部均為相同的尺寸;異徑四通的主管接管尺寸相同,而支管的接管尺寸小于主管的接管尺寸。對于采用無縫管制造四通來講,目前通常所采用的工藝有液壓脹形和熱壓成形兩種。四通以制作方法劃分可分為頂制、壓制、鍛制、鑄造等。制造標準有GB/T 12459,GB/T 13401,ASME B 16.9,SH 3408,SH 3409,HG/T21635,DL/T 695,SY/T 0510,DIN 2615等。四通典型圖見圖16.26。
⑤. 對(dui)于異徑(jing)(jing)(jing)三(san)通,首(shou)先(xian)給(gei)出(chu)(chu)最(zui)(zui)大(da)(da)(da)端(duan)(duan)的(de)(de)公(gong)稱(cheng)通徑(jing)(jing)(jing),然后是(shi)與(yu)(yu)最(zui)(zui)大(da)(da)(da)端(duan)(duan)相(xiang)對(dui)應的(de)(de)那一(yi)端(duan)(duan)的(de)(de)公(gong)稱(cheng)通徑(jing)(jing)(jing),最(zui)(zui)后給(gei)出(chu)(chu)支管端(duan)(duan)的(de)(de)公(gong)稱(cheng)通徑(jing)(jing)(jing);對(dui)于異徑(jing)(jing)(jing)四通,首(shou)先(xian)給(gei)出(chu)(chu)最(zui)(zui)大(da)(da)(da)端(duan)(duan)的(de)(de)公(gong)稱(cheng)通徑(jing)(jing)(jing),其(qi)次是(shi)與(yu)(yu)最(zui)(zui)大(da)(da)(da)端(duan)(duan)相(xiang)對(dui)應的(de)(de)另(ling)一(yi)端(duan)(duan)的(de)(de)公(gong)稱(cheng)通徑(jing)(jing)(jing),第(di)三(san)個給(gei)出(chu)(chu)的(de)(de)是(shi)另(ling)外兩端(duan)(duan)中較大(da)(da)(da)端(duan)(duan)的(de)(de)公(gong)稱(cheng)通徑(jing)(jing)(jing),最(zui)(zui)后給(gei)出(chu)(chu)剩(sheng)余一(yi)端(duan)(duan)的(de)(de)公(gong)稱(cheng)通徑(jing)(jing)(jing),見(jian)圖16.27。